Wednesday, October 29, 2008

The Mini Manual

Finally, the book had arrived... Actually, I kinda downloaded the PDF version of the book and got it printed and bind. The result was fantastic !!





Got it done at quite a cheap price from a friend's uncle.  Now I can refer to the guides and info without booting up my PC !

Wednesday, October 22, 2008

Classic Mini Buyers Guide

Quoted from : http://www.itsamini.co.uk/check.htm

What to look for when buying a Classic / Old Style Mini This is a insiders guide on what to look for when buying a classic Mini, as cute as they are,the classic Mini does like to rust.


Outside Bodywork
Firstly look at the scuttle, this is the area under the windscreen where the wipers reside, if this area is rusty it can be replaced, the panel alone is around £70.00, but remember to replace this panel the wings need to be cut off, so that starts getting expensive. Next the front panel, this is below the headlights and often corrodes excessively, again welded on as are all Mini panels so again not cheap to replace. The bonnet is a bolt on panel so nothing too difficult to replace.



What it should look like



Here is an image of the front scuttle where it meets the front wing, this image is taken on a car that is totally original, note the lack of corrosion and how the wing meets the scuttle.


What it shouldn't look like


Note in this image, the panel joint between the wing and scuttle is totally smoothed over. This is a sure fire guarantee that filler has been used, also note the over spray on the side strips. This is the sort of car to be avoided unless it is very cheap



Next the A panels, these A shaped little panels reside between the wings and doors again a favourite rust spot. So if the Mini you are looking at needs all these panels replaced this we would class as a restoration project depending on the severity of the corrosion. Remember paint bubbling means rust underneath. If is for you to decide how bad the rust has advanced and can you live with it. Many people want there Mini as near pristine as possible. But if you have access to a mig welder or a friend that can weld this can de a distinct advantage!







Note the rust on these A panels above
Doors - do they fit correctly?, are the hinges worn?, if the door skin is rusty that can be replaced, but if the frame is rusted you need to consider new doors. Again not cheap.
Rear wings - again not a expensive panel to buy but a major job to replace, in our experience these are normally not too bad.
Boot - a bolt on panel, so no issues there, but look under the rear bumper at the valance to check for rust.
Most of above is cosmetic and will not effect you during an MOT test unless its really excessive. Cheaper cars i.e. under £1,000 will invariably have rust in some or all of these areas


Inside the car
Lift all carpets up to see if the front and rear floors are rusted, check the inner sills, either pull away the carpet or tap with a light metallic object. Be careful here, any rust inside is usually an MOT failure issue. Rear compartments next to the rear seats, lift up the cardboard liners, that must be rust free in side as it is part of the inner sill section.

Inside the Boot
The subframe mounts are in here, so be vigilant, check the boot floor in total, paying attention to the top shock absorber mounts, any corrosion here is expensive to repair and dangerous. Check the boot floor at the rear near the boot lip, also where the subframe bolts to the boot floor. Lastly remove the battery to check the battery box.
This is the area exposed of the boot floor once the petrol tank is removed. Note how close the corrosion is to the two silver bolts that connect the subframe to the boot floor. This will most certainly fail any MOT. This was not an old Mini either - this image was from a 1996 P registered Mini Cooper 1.3i that had covered just 27,000 miles! This to repair properly and neatly is not a cheap exercise!

Underside Front Section
Jack up the front of the car and remove both road wheels, check for corrosion near the front shockers, again an MOT failure, prod around the top of the inner wing where the fresh air vent pipe enters the car, both sides, excessive rust here will guarantee water leaks. Now check where the front subframe mounts to the floor, rust here again is very dangerous. Also check the front subframe, but usually these are OK as most Minis leak oil as standard.

Underside - Sides
Yes its time to check the sills, not dear to buy but still expensive to get fitted correctly and neatly, also check the floor pans for rust.

Underside - Rear
Have a prod in the inner wheel arch, at the top where the shocker mounts and the areas in front and behind the road wheel. Next the rear subframe, if that is corroded that can be a fairly horrendous task to replace and expensive.

Paintwork
Check for colour match and overspray inside door shuts and under wheel arches. If the car you are looking at shows the paint is bubbling the panel is starting to rust, whatever the seller says!

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Wow.. thank God the Mini that I got was in almost tip top conditions for all these....

Amazing Mini Videos - YouTube

Some amazing videos I found on youtube featuring Minis... Added them here to share to all of you. Enjoy


Amazing Parking Skill


Mini Cooper 4WD R/C


Mini "Italian Job" Stunts (Russ Swift drives Team 21's Italian Job Mini at IOM TT 2007)


Mini Monster Mods ! (Car Sponsorships CS Client Paul Ireson & his 1975 mini's)


The Italian Job - Full Mini Chase scenes

Saturday, October 18, 2008

DIY - Simple Audio System

I love music. Driving to work from home takes 45 mins and it will be a great bore without any music for entertainment. If I were to enjoy my drive in the Mini, I need Music ! Putting on a headphone is a NO NO. Installing a full Car Audio System will be risky and expensive. Risky because thieves will brake the glass and steal the system. I am not too worry about them stealing the things.. I am more worry about where to find a replacement Mini windscreen/window !!

I DIYed this Audio System using cheap/existing items I have:
- Dell USB Speaker
- Car USB Power Adapter
- iPod


Here is the Dell USB Speakers I am using.  I picked this model because of the sound clarity and it is cheap. And also because it uses USB as the power supply, I can easily power it using a Car Adapter without much wiring work.

I hide all the cables under the carpeting on the Mini's dashboard. leaving only the USB and Audio Input jack. Approx 10cm in length.



The speakers are mounted on both ends. Fasten down using screws.

And, the music comes from the iPOD Nano! You can see the Car Adapter in the background; powering the Speakers. 

Here is the video I uploaded to YouTube. Enjoy.... 




DIY - Change LED 3rd Brake Light

The Mini originally came with a Bulb type 3rd Brake Light. The light is kinda dim and the plastic is twisted due to the hot Malaysian weather. I have gotten an LED Brake Light bar to be installed. 

This was the original 3rd Brake Light... 

Not so appealing. And I hate bulbs because they take time to 'light up'... and the light is kinda dim.

Here is the picture of the LED brake light I bought.. Just cost RM 12.00

Removing the screws of the old Brake Light. (To remove the stand)

Installing the new LED Brake Light. It uses double sided tape. So I made sure the glass is clean before sticking it up.


After hooking up the wires (RED for +VE and Black for -VE).. it is DONE!!

Looked much nicer now.


DIY - Lubricating Throttle Cable

The throttle response for the Mini is a bit.. rough and sticky... Sometimes, I have to step on the throttle pedal quite heavily as the cable is stuck.. and sometimes, the RPM is kept at a high rev because the cable cannot return to normal position smoothly.  I have decided to do a little DIY to lubricate the Throttle Cable.

Items required is just :
- Lubrication Oil (I used Sewing Machine Oil. Engine oil can be used too)
- A T-Wrench


Let's take a look at the throttle cable. The original setting was a bit slacked and the cable is kinda old, so it is a bit rough.

Using the T-Wrench, I loosen up the nut that holds down the throttle cable. The cable comes off easily and I removed it from the bracket.

I then slowly pumped the oil into the housing-hose of the cable. While pulling and pushing the cable to ensure that the oil flows and lubricate the whole length of the cable.

I repeat this process and check the other end of the cable (which is at the pedal) to make sure that the oil have flowed thru the whole cable and reached the other end. 

After this is done. I installed back the throttle cable using the same method as removing it.

Before I tighten it, I pulled the cable till there is no more slack to ensure that I have better throttle response.

I started the engine and stepped on the throttle, felt much better now. Just like a new car!!



Friday, October 17, 2008

3rd tragedy... 3 in a row !!

That same evening, Jessie and I wanted to get ride in the Mini for dinner. I started the car, warmed it up a bit and reverse it out from the porch. It took a few reverse and 1st gears to aligned the car towards the gate. Somehow, the gear stick is kinda jammy and the throttle is not so smooth too... 

I was kinda impatient, and i started to jerk the gear stick and pulling it very hard to get it into reverse gear. (Note : To engage Mini's reverse gear, you have to PULL UP and then push it to the right and downwards) ... and with my Monstrous strength, I think I over did it..

I PULLED THE WHOLE GEAR STICK OUT !!!!

OPPS !!! The gear stick came out... 


Took it out in board daylight to take a look at the problem.. seems like the little 'cap' in the middle is cracked.

A close up picture of the 'cap'. It is a half-sphere shaped plastic. And it was serviced before previously. They added a rubber piece to make sure the cap stays in shape.. hmm, I will service this again later. Must find some metal sheet to mold it into a 'cap'

Anyway, the installation is kinda easy..  Remove the bracket that holds the 'cap' in place, put in the gear stick and install the bracket again from the top. (Note : Gear knob have to be removed to do so)

The installation was easy.. Just that it is kinda messy with all the grease around.. and it was getting late.

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I will cover this part again when I find the suitable material to mold into the 'cap'.. or when I find the spare part for this. 

Thursday, October 16, 2008

Mini cranked, but couldn't start !

This morning, I was planning to drive the Mini to work. Jumped into the car and tried to start... However, the Mini's engine just cranked but couldn't start. Tried again and again... finally gave up. Took my other car to work, feeling kinda disappointed.


(Picture taken at 7am in the morning, still kinda dark so the image is a bit shaky)

When I reached home that evening, I tried to crank the car again. Thinking that the problem maybe was from the Wet/Cold Carburator as it was raining quite heavily the night before. Still couldn't get it to start.

I do notice a very strong petrol smell coming from the engine compartment. After a quick check, found out that the fuel hose from the Petrol Pump is loose, and petrol is leaking. 



The fuel pump is on the engine block, below the carburator. You can barely see it from here. 


Here is the close up of the petrol pump with the hose reattached. I had to cut the hose shorter as the original attachment was slightly cracked. 

After installing it. The car cranked and started with no problems at all!! Happy that it was just a small problem and it was easily solved...  However.. the battery was a bit weak from all the cranking.

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The Next Morning : Wanted to drive the Mini to work, ALAS, the battery was too weak to crank the engine. I got it removed and dropped it at my mechanic's doors (Too early, his shop was not openned yet) to be charged and collected it on my way home from work; everything was just fine after that.

Wednesday, October 15, 2008

Hunting for a Mini (Austin, Morris, Cooper, Clubman)

I always liked Minis. Especially after I saw this video many many years back.



My Mini crazed started after I sold off my Nissan Sunny 130Y. As I sold it to a malay guy, he told me he had a friend who wanted to sell a Mini Clubman. And I went to check it out with Andy Yeoh.

The Clubman we saw was in a bad shape.

Rust everywhere, although engine looked good; it can;t be started. And it is also infested with RATS !! Rats droppings all over the place ! The owner willing to let go at an unbelievable price, however it was too risky. We had to skip the offer.

And, the search goes on... until I came upon a posting in www.mudah.com.my

Found a Mini for sale, good price, great condition, and from the picture, it does looked good.  And the location is close to home... Butterworth.


So, on 5th Oct, we made a trip down to Butterworth to take a look at the car. and... we got it! After a weeks of paperwork : Getting Puspakom and JPJ approval. I drove it home.


and... This is when the fun start !!